How Graphites D10 Is Made Into a Battery
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CSPG powder is formulated into a compatible solvent-based dispersion with a binder system and graphite pigments. This is then micronized and spheroidized to produce the final battery-grade material.
The spheroidizing process is an important step in maximizing the energy density value of the material for a battery, because it allows particles to be spheroidal - the shape that contributes to a battery’s reversible capacity. As natural-flake graphite is relatively easy to spheroidize, many companies opt for it as the initial process for making battery-grade material, even though synthetic graphite can also be used.
Engineers then use a jet milling technique to cause the graphite flakes to collide with each other and break apart, creating spheroids with a certain size range within the 10-25 um range that is optimal for anodes (the specific values will vary depending on the customer’s needs). The sharp edges left at the surface of the original flakes are broken off and redeposited onto the surfaces of the spheroids as part of this coating process, ensuring that there are no sharp edges in the battery materials before anode formation occurs.
In addition to improving yields, spheroidizing is an important process in removing any remaining particle sizes that could pose a safety issue in the battery. This is a significant concern in any battery, but especially in anodes where the reversible capacities are critical for performance. Moreover, it is an important step in preventing a short circuit from occurring between the graphite particles and the cathode during operation.
